Thursday, July 26, 2007

New Life For An Old Yamaha 12 String Guitar

A month or so ago a young lady in my church came up to me after watching me play my Kay 12 string guitar. She was asking about the difference between playing a six string guitar and a 12 string. I explained that the real difference was not in playing but in tuning.

"With the 12 string" I explained, "each finger holds down two strings that are close together at the same time. If you are just getting started your fingers may experience a bit more pain, but the full sound of a well tuned 12 string is worth it."

Speaking of tuning a 12 string . . . now, that's a different story all together. To tune a 12 string, one of those new fangled Intelli IMT-500 tuners comes in real handy.

I do digress . . .

The next week, she came to me after music practice with an excited look on her face that you rarely see on the face of anyone over the age of, say, eighteen. There was news that she wanted, almost needed to tell me.

"My neighbor gave me a 12 string guitar," she announced to me without so much as a 'hi' or 'how are you?' "Well,” she continued, “I guess you would say it's an 11 string and I think it needs some work."

She was beaming as much as my daughter had when, at eighteen, she told me that she had found the “car of her dreams.” No matter that it had a blown engine and the tires on that 1972 Super Beetle were completely dry rotted from sitting. It was "perfect!”

There I go again . . . digressing.

I couldn't resist her excitement. "Bring it with you next Sunday and I'll check it out for you."

On the following Sunday, there was that smiling face again. She was holding her 11 string Yamaha FG-260. When she handed it to me, I went into evaluation mode.

The guitar had been loved by someone. Loved nearly to death. Around the pick guard the finish was embossed into the grain of the spruce top from enthusiastic strumming. There were various and sundry scratches and gouges. The frets were well-worn at least three quarters of the way up the neck. The string slots on the nut had been cut almost to the wood of the fingerboard in an attempt to lower the action. The dotted bridge pins had been removed numerous times with the aid of what must have been electricians' pliers. That was just the front. A quick look down both sides of the fingerboard revealed a slight twist and a bit of a bow in the neck that I hoped a few turns on the truss rod would help. (It would never be straight, but it could certainly be better. Just above the neck on the top side of the guitar, there was a small hole where a strap button had been added, and the screw had subsequently pulled out of the thin plywood. (Not a good place to add a strap button.) The rear strap button, a round plastic tapered one, had been jammed into the body to the point that one could no longer put a strap on it. A chrome button had been screwed right into the end of it. On the back of the neck was a gash 3/16" deep and 1” long that looked like it might have been the result of an encounter with a Ginsu knife. Finally, the white plastic was missing from the sixth tuning peg and another was cracked on the seventh.

"Can I take it with me and bring it back to you next Sunday?" I asked.

The girl looked puzzled. "Do you work on guitars?"

"A little. I think I can do something with it."

She indicated to me that she didn't have any money to spend on it with college coming up. I told her not to worry about it and we parted.

At home, I removed the eleven strings, tossed the sad looking bridge pins into the trash, and removed the metal strap button. After marking the plastic one with a pencil where it met the body, I pulled it out with a pair of pliers. Finally, I located the furniture oil and a soft cloth and started on an hour-long cleaning project. With that finished, it was off to 84 Lumber and then DJ's Music Shop. At 84 Lumber, I picked up some mahogany colored wood filler and a spray can of polyurethane. At DJ's Music the search was on through a large box of used hardware for some Yamaha tuning heads. I found four, all chrome. No matter, chrome would have to do; nothing else seems to fit Yamaha but Yamaha. Next 13 bridge pins . . . gotta have at least one extra. Two aluminum strap buttons, a set of Elixir strings, and an inexpensive gig bag.

The nut: it needed to be raised about .015" to get the strings up off the frets. I popped it loose and put a small bead of Gorilla Glue under it then taped it back in place letting the glue raise it off the neck the desired amount. (Gorilla Glue expands as it dries.) After it was completely dry, I used my pocket knife to carefully trim away the glue where it had expanded out around the nut.

The Screw hole: a little mahogany colored wood filler. Not a perfect match, but not bad.

The gash in the neck: some amazing expanding Gorilla Glue fixed that. After it was dry, a little work with some fine sandpaper to get rid of the excess and to smooth out some rough spots on the back of the neck. After that, I cleaned the back of the neck with rubbing alcohol to prep it for a couple of coats of polyurethane.

Next, a couple of twists of the truss rod . . . much better.

I cut the plastic strap button off at the pencil line and put a little Gorilla Glue on it and stuck it back in its hole. When the glue was dry, I took one of the new aluminum strap buttons and screwed it directly into the center of the old one. The other button was then added to the end of the neck heel.

Even though they were Yamaha parts, the gears on the tuning heads didn't mesh with the gears on the new pegs, so they had to be replaced as well.

My mom, who is an excellent seamstress, made a custom heavy denim strap with the girl's name on it. A nice touch.

With a little polish, new strings and bridge pins, the 12 string had a whole new future. I zipped it into the gig bag and took it back to church on Sunday.

Total cost of guitar face-lift: insignificant. Smile on teenager's face: priceless.

Every time I try to salvage an old guitar, I learn something new. I will probably never become a luthier, but I sure have fun!

2 comments:

Unknown said...

Pappy,
You are to be congratulated for rejuvenating a Yamaha FG 260 12-string (I have had one for 35 years) and for helping to introduce a young person to the joy of guitars!

--Dr. Rich Grippo

Justin said...

Beautiful story...thanks for passing on the love a good guitar.

-Justin